PIPE FABRICATION CONCENTRATION

       
Course Number: FAB205 Faculty: Rick Brooker
Course Title: Basic Pipe Fabrication Office: Room 303 Schoodic
Pre-requisite: FAB203

Phone:

974-4814
Total Course Hours: 76  (Lab 30 hrs., Shop 46 hrs.)

Semester:

Fall 2006
Credits: 2.0

Office E-mail:

rbrooker@emcc.edu
Office Hours: By appointment

Website:

http://rogue.emcc.edu/faculty;rbrooker
 

 

COURSE DESCRIPTION:

This course provides the student with opportunity to develop skills in joint preparation and alignment for butt weld carbon steel pipe.  Students will cut pipe using oxy-fuel equipment utilizing both bevel and straight cuts.  Field fabrication of 90o branch connections of both equal and unequal pipe sizes using carbon steel pipe, calculating pipe lengths between fittings for 90o offsets, 45o offsets, and 45o rolling offsets, and installing the field fabricated fittings into 90o offset, 45o offset, and 45o rolling offset runs will be included.  Students will also have the opportunity to develop skills in preparing field sketches, planning jobs by using a bill of materials, and systematically recording data to make logical calculations for solving piping offsets.  An introduction to mechanical blueprint interpretation for piping systems will also be included.

OVERALL OBJECTIVE OF THE COURSE:

Students completing this course will successfully demonstrate skill development pertaining to all areas mentioned above in the course description.  Successful completion of this module will satisfy the pre-requisite for FAB207.  FAB207 is the next course offered in the progression of the Pipe Fabrication Concentration for the Fall Semester.

TYPE OF COURSE: Pipe Fabrication

BACKGROUND & MISCELLANEOUS INFORMATION:

My qualifications to teach this course are derived from my employment background in pipe fitting and engineering.  I worked as a pipe fitter in the Engineering Services and a draftsman in the Central Engineering Department at Great Northern Paper Company for fifteen years.  I have applied mathematical calculations in designing, planning, and installation of major piping projects on high-pressure steam/boiler and various process flow, process control, hydraulic, air, fiberglass and other types of mechanical piping systems.  

If you have questions or need assistance in the evening while you're working on assignments at home, you may email me at rbrooker@emcc.edu.  I will check for messages until 9:00 and reply with a suitable response, if it is possible.

 
COURSE OUTLINE AND PERFORMANCE OBJECTIVES FOR FAB203:
     
  I. Butt Weld Pipe Fabrication:
   

A.

Identify butt weld piping materials
   

B.

Identify various butt weld pipe fittings
    C. Cut Pipe using acetylene torch
    D. Cut pipe using manually operated flame-beveling machine
    E. Cut and chamfer pipe for proper fit-ups using power tools
    F. Perform alignment procedures for butt welding pipe and fittings
    G. Use, fabricate and care of clamps and alignment tools
    H. Calculate pipe lengths between fittings
    I. Fabricate and install field fabricated 90o branch connections
    J. Fabricate and install 45o and 90o butt welding field runs
    K. Measure and apply dimensions for field fabricated pipe runs
    L. Read and interpret butt weld pipe drawings and produce field sketches of pipe runs
NOTE:
It may be necessary to vary this course outline and scheduling to accommodate special circumstances.  Special circumstances will be determined at the discretion of the instructor.
 
GRADE ELEMENT EXPLANATION

Skill  Evaluations:   Manipulative skill tests scores will be derived from evaluating technical skills acquired in the process of conducting laboratory projects.

Exams:   Examinations will be given upon completion of major topics that are covered in this module.  Exams will include both take-home pencil and paper exams and practical exam that will require an application of technology in the form or a laboratory project.  Exams will be based on objectives given for each section of material that we have covered.  You will be responsible for all material covered in the assigned text even if it is not covered in a lecture period.  I encourage you to thoroughly read all assigned materials and ask questions regarding anything you do not understand.  This action will often inspire enlightening discussion that will benefit both students and the instructor.

Quizzes/Homework:   Quizzes will be given at any time on selected.  I urge you to keep current with your reading assignments.  Homework is due at the beginning of the class period for which it is assigned.  If the assignment is not submitted at the assigned deadline, it will be scored as a zero. Homework makeup is subject to the makeup procedure listed under the attendance policy.

Applied Technology Analysis Report:   Students will be required to analyze various technical aspects of the course and report their conclusions in a formal report.  The report incorporates computer skills, technical application, and analytical reasoning.

 
Your final grade for this course will be calculated on the following grade weighting:
 
EVALUATION PROCEDURES % of Grade
   
Skill Evaluations 50%
Exam 30%
Quizzes/Homework 10%
Technical Analysis Report 10%
   

PIPE FABRICATION CONCENTRATION GRADES:

A = 93 - 100

A- = 90 - 92

B+ = 86 - 89

B = 80 - 85

C = 76 - 79

D = 70 - 75

F = 0 - 69

 

NAME OF TEXT:

  Laboratory Manual - Fitting Pipe

AUTHOR:

  Richard E. Brooker
     

SUPPLEMENTAL TEXT:

  The Pipe Fitter's and Pipe Welder's Handbook

AUTHOR:

  Thomas W. Frankland

 

INSTRUCTIONAL METHODS:

HOURS PER WEEK:

Laboratory/Audio-Visual/Demonstration

7.9

Shop Hours

12.1

 

ATTENDANCE POLICY: 

Attendance simply means that you were at the location where a scheduled class took place during the scheduled time.  The student will be responsible to sign in and out on a sign in sheet made available by the instructor.  Attendance will be taken at the beginning of class and at dismissal.  If you are present at both gatherings, you will be marked present.  If you are not, you will be marked absent. You will be marked as late if you are not in the classroom at the beginning of class.

 If you are going to miss a class, you must notify the instructor in person, by phone, or by email.  If you fail to notify the instructor you will receive a zero for any graded work performed during the class period you’ve missed as well as be dismissed from the next class period without makeup options.

 There is no direct penalty for accumulated absences in this course.  However, it’s important to remember that if you want me to be a reference for a future job, then you need to understand I will include your attendance history with whatever else I might say about you. 

Tardiness:  If a student arrives late for class, it is expected the student will take their place as quietly as possible without causing any disruptions.  It is further expected the student will gather any notes or information, which were presented before arrival, from classmates or the instructor, when appropriate, without disrupting the class that is already in session.  Reasonable consideration will be given to tardiness if it affects a deadline.  The instructor reserves all rights to define reasonable.

 The theme of this course focuses on developing independence and meeting deadlines.  Schedules will be posted for projects’ due dates.  Failure to meet deadlines will result in a score of zero for that assignment.  If portions of your assignment can be completed at home, you’re welcome to work at home.  I would encourage you to use lab time wisely in completing piping projects that can’t be advanced as homework.  I encourage you to utilize me as a resource in solving technical problems, making adjustments to project requirements, and completing projects. 

Makeup: Any makeup work will occur at the discretion of the instructor.  Students will assume the responsibility of initiating arrangements for any and all makeup work in this course.  Extenuating circumstances will be considered at the discretion of the instructor if communication regarding circumstance is offered beforehand. 

 DISMISSAL:

Attendance will be taken for the second time at the end of shop cleanup.  If you are eager to leave, agree to gather before you go to your lockers.  If someone goes to their locker or into the bathroom, we will wait for everyone to gather before dismissal.

Dismissal is an important event in the laboratory period.  You will be given assignments, evaluations, and information during this time.  If you miss this important event, it is incumbent on you to be responsible for any information disseminated at that time. You must also be present for dismissal if you expect to be counted in attendance for the day.  Remember that the responsibility to sign in and out is owned by the student.  (Review rule #21 – General Laboratory Rules – for specific consequence for leaving before dismissal).

NOTE:

 

Eastern Maine Community College is committed to providing an equal opportunity for students and complies with all state and federal equal opportunity laws.  If you have a hidden disability, you must disclose the disability and provide documentation before accommodations can be made.
 

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